Custom bandanas, buffs and corporate scarves: materials, techniques and markets (2025 guide)

At Textifab, we manufacture custom bandanas, sublimated buffs and corporate scarves for brands, event agencies and companies. Thanks to our audited factories (BSCI / Sedex), we offer fully customised solutions from 1,000 pieces and remain highly competitive on large tenders and high-volume projects.

This 2025 guide covers materials, printing, stitching, typical markets and several concrete use cases in Europe.

Available materials for your custom bandanas, buffs and scarves

1. Cotton (screen print, 1 to 4 colours)

Cotton is the classic option for custom bandanas. It is perfect for an authentic “western” look or festival-style promotional accessory. We usually work with 100% cotton, 90 to 120 gsm, with sharp and durable screen printing.

• Traditional look and feel
• Excellent wash resistance
• Ideal for festivals, promotions and team-building events

2. Polyester (sublimation, single or double sided)

Polyester is the most versatile solution for complex artwork and vivid colours. We can sublimate the bandana or buff on the front only, or double sided for a more premium result.

• High-definition all-over print
• Very bright colours
• Perfect for sports events, large campaigns and branded giveaways

3. Microfibre (sports buffs)

Sublimated buffs in microfibre are extremely popular for outdoor events: trail runs, marathons, cycling races or ski competitions. The fabric is breathable and soft, designed for long-term wear.

• 100% polyester microfibre
• Seamless construction or discreet zigzag stitching
• Stretchy and breathable, quick-drying

4. Artificial silk & satin (corporate scarves, uniforms, hostesses)

For a premium look, satin and artificial silk offer a subtle sheen that is ideal for uniforms: airports, hotels, corporate reception, retail staff or concierge services.

Professional stitching and finishing options

1. Overlock / merrow edge

A slightly raised border, both decorative and strong. Often used on cotton bandanas and premium buffs.

2. Topstitching

A neat and discreet finish, suitable for classic cotton and polyester bandanas as well as some satin scarves.

3. Rolled hem

A premium finish commonly found in fashion accessories and high-end corporate scarves (satin or artificial silk).

4. Invisible seams (sports buffs)

Designed for maximum comfort, especially for sports buffs worn around the neck or head for long periods.

Product examples and design inspiration

Key markets for custom bandanas, buffs and corporate scarves

1. Sports events: trail running, marathons, cycling

Custom bandanas and buffs are extremely popular in outdoor sports. They work well as race pack items, finisher gifts or practical gear in the mountains and cold weather.

2. Large promotional campaigns and public events

From cycling tours and national competitions to concerts and brand roadshows, bandanas are still one of the most effective textile giveaways for visibility and brand recall.

3. Corporate and uniform markets

Custom scarves are widely used by companies that want a consistent visual identity across their front-line teams: airports, banks, security companies, public transport operators, real estate agencies and hospitality groups.

4. Premium, licensing and collaborations

For a product launch, a brand collaboration, a video game release or a lifestyle drop, premium satin or artificial silk bandanas offer an excellent visibility-to-cost ratio.

Case studies: Textifab projects across Europe

Sweden – Corporate series (2,500 satin scarves)

A large Swedish facility management company wanted a new corporate scarf in navy blue, with a subtle pattern and a thin red-and-white stripe on the edge. Textifab developed a series of 2,500 satin scarves with rolled hem finish. The project was delivered on a tight schedule to support a nationwide uniform change.

Belgium – Festival bandanas (5,000 pieces)

For a Belgian music festival, Textifab produced 5,000 cotton bandanas with a two-colour screen print, inspired by classic paisley bandanas but fully adapted to the festival’s graphic identity. The bandanas were designed as premium giveaways and quickly became a key visual element on social media.

Finland – Sublimated buffs for a marathon

The Helsinki Marathon commissioned sublimated microfibre buffs for both elite and amateur runners. We used breathable microfibre with a full all-over print, invisible seams and eco-friendly packaging to align with the event’s sustainability commitments.

Slovenia – Promotional bandanas

A Slovenian food brand launched a nationwide promotional campaign and needed a cost-effective but high-impact textile accessory. Textifab produced 20,000 polyester bandanas with fast-turnaround sublimation printing and a budget-optimised specification for in-store distribution.

France – AAA video game launch (premium bandanas)

For the release of a AAA video game, Textifab developed a premium satin bandana with HD printing, neat topstitching and a custom kraft sleeve. The bandana was used in influencer kits and press packs, and became a collectible item for fans.

Why work with Textifab for your custom bandanas and buffs?

• Audited factories (BSCI / Sedex)
• Flexible MOQ from 1,000 pieces
• Highly competitive on large volumes and tenders
• Reliable lead times
• Design and technical support (mock-ups, samples)
• Wide choice of fabrics, printing techniques and finishes

Contact us for a detailed quote within 24 hours and technical advice on the best material for your project.

FAQ – Custom bandanas, buffs and corporate scarves

What is the minimum order quantity (MOQ)?

The standard MOQ is 1,000 pieces. For larger projects (10,000 to 100,000+ units), we can optimise costs and logistics.

Can you produce complex, full-colour designs?

Yes. Sublimation printing allows full-colour, photo-level designs with no limit on the number of colours. This is ideal for sports events, gaming licenses and detailed artwork.

Do you provide samples or prototypes?

Yes. A pre-production sample can be made before launching mass production, especially for premium or high-volume projects.

What are the typical lead times?

Lead times are usually around 25 to 30 days, depending on the fabric, printing technique and total quantity. We can handle the delivery and customs clearance to your warehouse.